Ashok Leyland, the flagship company of the Hinduja Group, is a leading manufacturer of commercial vehicles in India. The company has a rich legacy of over 70 years and has been a pioneer in the Indian automobile industry. Ashok Leyland's Hosur unit 2 is one of the most advanced manufacturing facilities in India and is a testament to the company's commitment to innovation and excellence.
History of Ashok Leyland
Ashok Leyland was founded in 1948 by Raghunandan Saran, an industrialist and freedom fighter, in collaboration with the British firm Leyland Motors. The company started with the production of trucks, buses, and engines, and soon became a market leader in India. Over the years, Ashok Leyland has expanded its product portfolio and has diversified into areas such as defence, power solutions, and electric vehicles.
Hosur Unit 2: A State-of-the-Art Facility
Hosur unit 2 is one of Ashok Leyland's most advanced manufacturing facilities and is located in Hosur, Tamil Nadu. The plant was inaugurated in 2010 and has a production capacity of 50,000 vehicles per year. The plant is spread over an area of 160 acres and has state-of-the-art equipment and machinery.
Production Facilities at Hosur Unit 2
Hosur unit 2 has a range of production facilities that enable the manufacture of high-quality commercial vehicles. The plant has a press shop, weld shop, paint shop, and assembly line. The press shop has advanced equipment that can produce complex sheet metal parts with high precision. The weld shop has robotic welding machines that ensure consistent quality and high productivity.
Quality Control at Hosur Unit 2
Hosur unit 2 has a strong focus on quality control and has implemented several measures to ensure that the vehicles manufactured at the plant meet the highest standards. The plant has a dedicated quality control department that conducts rigorous tests and inspections at every stage of the production process. The plant also has a comprehensive quality management system that is certified to ISO 9001:2015 standards.
Environment-Friendly Practices at Hosur Unit 2
Hosur unit 2 is committed to minimizing its impact on the environment and has implemented several environment-friendly practices. The plant has a rainwater harvesting system that collects and stores rainwater for reuse. The plant also has a waste management system that segregates and recycles waste generated during the production process. The plant has also implemented energy-saving measures such as the use of LED lighting and energy-efficient equipment.
Innovation at Hosur Unit 2
Hosur unit 2 is a hub of innovation and has implemented several cutting-edge technologies to improve the efficiency and productivity of the plant. The plant has a virtual reality-based training system that allows new employees to learn the production process in a simulated environment. The plant also uses augmented reality technology for maintenance and repair activities, which reduces downtime and improves efficiency.
Product Portfolio of Ashok Leyland
Ashok Leyland has a diverse product portfolio that includes commercial vehicles such as trucks, buses, and tippers. The company also manufactures defence vehicles and power solutions such as diesel generators and engines. Ashok Leyland has recently ventured into the electric vehicle segment and has launched the eComet and Circuit electric vehicles.
Conclusion
Ashok Leyland's Hosur unit 2 is a shining example of Indian manufacturing excellence. The plant's advanced facilities, strong focus on quality control, and commitment to environment-friendly practices make it a role model for other manufacturing facilities in India. With its diverse product portfolio, Ashok Leyland continues to be a leading player in the Indian automobile industry.
